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07 31st, 2009| 
CHINA AND GLASS
China restoration is always delicate work, requiring care, accuracy and knowledge of technique. How much knowledge depends entirely on how ambitious you arc. Most people, if they Fail in simple efforts to stick china together, take it to a professional restorer if the piece is of any value. It also depends on what is going to happen to a piece after it is mended. If it is to stand peacefully on a shelf, then the repair need not be so strong as it would have to be for domestic use. Some people try to restore a piece to the state where only a very close scrutiny will reveal the mend. It is technically possible to fool even ultra violet light. Others feel that there is no shame in a few cracks in old china. Like so many skills connected with making and mending things, china restoring can develop from the ability simply to stick broken pieces together, to the most complex dowelling and pinning and moulding and modelling and casting and painting. It can start by being a chore and end by being an art, which like any art develops into pride in craftsmanship, and pleasure in achievement. Maybe the kind of painstaking repair I am thinking of comes outside die scope of a book on restoring junk, but I shall include an outline of some of the methods and materials and tools needed just in case you do decide to venture further than a little bit of glucing.
Some technical colleges run classes on china restoration, but they arc few and far between, although this is one of the best ways to gain expert knowledge and experience. The study of books on die subject and plenty of practice should make you reasonably efficient if you are not totally ham-fisted !
There arc so many objects in so many shapes and sizes made of so in-uiy materials; so many ‘pots’ that it is difficult to detail all the techniques, and each job must be treated on its merits. The first and easiest method is to mend by sticking. Sticking things together used to be more difficult than it is now, because die old adhesives were nothing like so easy to use or so heat-and-water-resistant, so free from shrinkage, or attacks by fungus, so clean, so invisible, or so strong. The invention of cellulose glues and epoxy resin adhesives has completely revolutionised sticking, and made it possible to mend things with adhesive alone where riveting, dowelling, or pinning would once have been essential.
As a general rule, a piece of china, be it a plate, a pot, a Statuette, or a vase, can be mended by sticking alone if the two faces come together properly and neatly and if they can be made to stay in position while the adhesive is setting.
If a part such as a curved handle, or the limb of a figurine, is broken, perhaps in more than one place, and there are pieces missing; or if the surfaces to be joined are chipped and do not fit, or there arc whole sections missing; then more ambitious methods will have to be used. Whole sections can be remade by modelling with epoxy resins just as the sculptor models, or by making plaster moulds and taking castings. Large missing parts can be moulded or modelled incorporating wire supporting frameworks fixed to die whole piece.
Broken parts are refixed together and to the whole, provided they are thick enough to carry drilled holes, either by pinning—which means inserting a metal pin into a hole drilled after the pieces have been stuck—or by dowelling, which is the joining of pieces by drilling matching holes in each and cementing in a single dowel. Any or all of these methods might be necessary at the same time in one single object (see Fig. io).
Lastly, broken pieces can be riveted together. The ugliness of this technique, strong though it is, means that it has largely been superseded by other methods since the discovery of die better adhesives, and is really only used for extreme strength and utility rather than for restoration and beauty.
Cleaning. Before any porcelain or pottery may be mended it must be cleaned. Normally all that is needed is a wash in warm soapy water. If die piece is already clean, then wipe it with a piece of silk dipped in methylated spirits. Keep any old pieces of real silk for china restoration work, as silk does not leave little bits of lint or fluff caught on jagged edges.
Remove stains from china with very dilute hydrochloric acid, but test first in case the acid etches the glaze. A cloth dipped in either bicarbonate of soda or common salt will remove coffee stains.
To remove dirt along cracks which are not going to be repaired—cracks which are, and look dirty—make a pad of cotton wool and saturate it in a mild bleaching solution such as hydrogen peroxide and lay it along the crack for some days, renewing the solution as die pads dry out. When the treatment is completed, scrub the piece gently with a soft brush, and even more dirt may conic away. This method is useless on earthenware, but for this and for English porcelain, which is usually so porous that the dirt is well ingrained, soak the piece for up to a week in a solution of domestic bleach. This will remove most stubborn stains and won’t etch the glaze.
If china has been previously mended, the edges of the breaks may be very dirty, and sometimes glue remains which is invisible except under a magnifying glass. All edges must be cleaned, and you must be sure they fit together before going ahead with the next stages of the job. First of all soak the pieces in boiling water with pure detergent added. Remember, if there is another part of the object which has been mended and which you do not wish to do again, to keep it out of the water or it may melt apart. Glue, Seccotine, shellac and Durofix will come off in boiling water, and joins made with these adhesives will soften sufficiently to be parted. If this treatment does not tackle the old glue then you will have to get to work with the appropriate solvents (see Solvents). Methylated spirits will shift shellac that has resisted boiling water. Swabbing with cotton wool dipped in amyl acetate removes cellulose adhesives such as Durofix. Acetone removes cements, but may take some time about it. Dissolver is a new solvent which will shift many kinds of glues including Araldite, especially some of those used for glass repairs.
Literally to boil a piece in detergent and water is a last resort to remove stubborn adhesive without abrasion. Finally it may be necessary to pick away at the old adhesive with a scraper or even a needle. Obviously this has to be done with care.
If old rivets have to be removed, cut them in half with a needle file and pick out the bits using acetone to remove the cement if necessary.
The first two methods are done with just a few tools, but the moment you have to drill, more complex tools will be necessary, and this means more expense, and also more time spent on learning to handle the tools. China drilling is not difficult, but it takes a light hand and a steady one, and infinite care and patience.
A power drill, which is normal workshop equipment nowadays, can be used with the rightbits for a lot of drilling work provided it has both vertical and horizontal bench stands and operates at the right r.p.m. The ideal tool for most drilling is a dentist’s drill—in fact an electric motor with a. flexible drive and a hand-held drill at the end. But this is an expensive piece of equipment not justified unless a lot of work is to be done, so its use is not described here. A hand drill and appropriate bits will needed for starting holes, and for the awkward holes. A special twist drill with high gearing can be bought for work on china, and some people prefer this to the other types. It is good for dowelling and for work in substantial pieces, but is a little difficult to control on really delicate work.
Brass wire is used for pins and dowels, and unless you arc doing very complex work only one or two sizes will be needed. Other standard tools such as the hacksaw, and calipers you may already have. Small cramps and a pin vice are useful, and all shapes and sizes of small files and rasps, scalpels, and probes. Various materials will be needed for making moulds, supporting pieces while they dry, binding to aid adhesion etc. These I shall mention as they conic into use.
Sticking. There is some general information on adhesives wider that specific heading. Here I shall discuss the various methods used for mending china with adhesives.
Ordinary domestic two-tube Araldite (AV and HV roo) is suitable for all practical purposes for almost any work. It is best used in a well-warmed room, and pieces should always be warm when joined. Keep the tubes of Araldite warm before mixing. All this helps the adhesive to flow readily, and to grip. A cold unheated workshop is not a suitable place. Work in a heated room with a radiator with a flat top or heat conductive shelf above it so that pieces can be kept warm.
The second important point, already stressed several times, is that pieces must be clean and dry. Pieces that have been washed or boiled to clean them may take quite a long time to dry out, especially the unglazed edges of breaks. Damp, dirty surfaces just will not adhere.
Thirdly it is vital to grasp the basic principle of adhesion, whicl, is to bring the original faces as close together as is physically possible, with the thinnest practicable layer of adhesive between. The edges and surfaces of the break then lock together naturally. It is a misapprehension to suppose that thick layers of adhesive will make more successful joints. All the adhesive that is needed is enough to fill all the tiny gaps and crevises between the faces so that the two present smooth surfaces to each other with no air pockets, and they will adhere.
Lastly, stuck joints need to have some pressure exerted upon then, while the adhesive is setting, either by clamping the pieces together, or by putting a weight on top of a flat piece, or more usually by binding the pieces together with gum strip (not Sellotape) in such a way that pressure is exerted on the join.
The methods of applying this binding
g differ slightly
with every mend. Always use gummed strip, and buy a big roll at least il” wide. Cut this down if necessary. Strips are stuck as nearly as possible at right angles across joins such as simple breaks in a plate or vase. When thc join is rather more difficult, such as a broken vase handle or lid, the strip is stuck on so that it will exert pressure at right angles to the join. The wet gummed strip is easy to put into position, and as it dries it shrinks, holds fast to the china and so exerts pressure on the join. When you reach the stage of placing the prepared pieces together, wet the cut strips of paper thoroughly but remove any surplus drips of water with a swab. They should be damp right through but not dripping wet, as moisture will prevent pieces from adhering if any gets on to the broken edges. Sometimes it is best to pre-stick the strip on to one piece of the work (after you have warmed the piece for glucing, or the gunimed strip will dry out completely) and then put the two edges together. Draw tile loose piece of strip down smoothly and tightly across the join. A little bit of practice at binding diffi llcult shapes will teach you how best these paper bandages can be applied. Remember always that as the strip dries and tightens it must pull across at right angles to the join, so bringing the pieces together and holding them there. Use very long strips if necessary. Make a cross of strips, stand a pot in the middle and bring the ends right up over the top to hold it together. Small
small
pieces of strip may be needed across very joins to exert pressure (see Fig. 7). A binding applied like a puttee round and round an object is almost useless except to keep things in place. The same binding techniques will be used when mending by dowelling and pinning, as described later, and a little thought and study will help you to work out the details for each job. Very occasionally it is not possible to bind, to clamp, or to weight pieces together because of a peculiar shape or a break in an odd place. Make supports out of plasticise or wire to push pieces together, or at any rate to hold them in position while the adhesive sets. No tension is applied to the joint so this way isn’t that satisfactory, but it is better than nothing. Don’t let plasticise come into direct contact with Araldite or any epoxy resin, as the two will react together.
Having cleaned your porcelain or china ready for mending, next check whether or not all the pieces arc there, whether or not they fit together perfectly, and then decide upon your method of restoration. Pieces made of thin China ai-c almost impossible to dowel or pill as there is no thickness to take drilled holes. Hollow figures may need to be dowelled in the hollow sections, or by pinning. But if there are sufficient clean, close fitting edges which will contact nicely, sticking alone may be all that is needed. Details of dowelling and pinning follow, but here I deal with sticking on its own. A piece which has been broken into several pieces should be very carefully checked for fit before applying adhesive. If necessary make tip a kind of jig-saw puzzle, using Sellotape and fit the whole thing together. Be careful not to work yourself into an impossible corner by putting the pieces together iii such a way that i lie last piece cannot be got into place. This can happen, for instance, in a bowl where the break consists of two or more pieces which arc wider at the lower end than they are at the rim end. If a piece is in several fragments it is sometimes easier to stick two or three pieces together to make one large piece, and then join this to the main piece. So do take a bit of thought, and be sure that you have solved the puzzle before taking any irrevocable steps (see Fig. io).
If, as well as being in several pieces, the pot has a Chunk missing, it will be necessary to mould a new piece, but first of all any sticking must be done mid finished, and the Moulding is later carried out as a separate operation.
Having cleaned the pieces, dried them and checked for fit, warm them thoroughly. Prepare a small amount of adhesive, no more than you need, and apply it with a knife to one edge of the two pieces to be joined. Usually it is best and easiest to apply the adhesive to the piece rather than to the whole. Put adhesive on both edges only if the fit is not perfect, or if the material of which the pot is made is very heavy thick porous earthenware, which will absorb a lot of adhesive.
Then bring the two edges together as firmly as you possibly can. Obviously you don’t want to break the china again, but exert as much pressure as you dare on the join so that the adhesive comes squeezing out. If you want to remove adhesive in order to get a clear look at the join through a magnifying glass to make sure it is properly aligned, moisten a water colour brush in a little methylated spirit and take off a little adhesive with that. Do not take it right down to the join as this will weaken it. Surplus adhesive should not be removed along the join until after it has all set. Any adhesive which has escaped on to other as yet unmende8 broken edges, or on to gilt or lustre glaze on the pot, must be removed at once with the paint brush. On the broken edges it will prevent proper matching if it dries into a little lump, and it will lift gilt or lustre when it is finally removed.
H.M.G. adhesive can be used in conjunction with Araldite to make a fairly quick setting join, by putting H.M.G. on one surface of the join and Araldite on the other. The quicker drying H.M.G. binds with the Araldite and helps to hold the two pieces together while setting takes place.
Then the joins are bound with gummed strip as described above. The piece is put down and left to set. Epoxy resins, especially when the join has been properly strapped, will hold almost immediately, and the pieces will not move in relation to each other unless the joins are imperfect or unless the balance and weight of die pieces are such that gravity pulls them out of place. Plasticine supports, bowls of fine clean sand, bits of wood and wire, will all make supports and cradles. If the piece to be joined is some kind of figurine and not a plate or a bowl with flat or curved surfaces, parts sometimes have to be stuck on entirely by balance. The heads of small figures frequently get broken off, and ifyou intend to stick a head back without dowelling, the fit along the break will have to be perfect, and the figure itself must be held in a firm grip so that the head will balance in place while the adhesive sets. Bury the figure in a bowl of sand, with the broken edge set horizontally just above the level of the sand, and then balance the part on it. Move the buried section about until the broken-off piece balances perfectly upon it. Make sure all loose sand is brushed away from both edges, and then, using very fluid adhesive, anoint the broken edges. Carefully put the piece back into place, and allow it a few moments to adhere before delicately, and without moving the buried base, setting it perfectly into position.
It really is a matter of trial and error, and with a bit of ingenuity you can find a solution to every problem of sticking and binding and balancing.
The final process of sticking when using epoxy resin glues, is to harden the joins by baking. If an entire piece has to be moulded in, after some sticking has been done, it is still best to bake the first work for a short while before doing the moulding, just to make certain that the work which has been done is really firm. Baking can be omitted entirely if the piece can be left alone for a good long time to set.
Up to a point the heating of Araldite softens it, and if you leave a job for some hours before baking and a piece has slipped a little out of place, warm the join with boiling water swabs to soften the Araldite enough to move the piece back into position. Leave joins made with Araldite for a few hours before baking and then place the piece in the oven of an electric cooker or of a solid fuel cooker. Put an asbestos mat on the middle shelf and place the china carefully on that, and keep the oven at a temperature of Zoo deg. for about an hour. Over 3oo deg. the Araldite will darken and in any case the china may not stand it. If your oven has no thermometer, buy a small one. If it is impossible to keep the temperature of the oven steady,heat the oven, put in the piece, and switch the oven right off, leaving the piece there until the oven is cold.
Mending Cracks ivith Adhesive. So often articles crack without breaking. The cracks get dirty, and the piece when touched vibrates a little and does not ring true. It may, one feels, collapse into pieces at any moment. Cracks can be repaired quite effectively without completely breaking the pieces apart. Most forms of pottery and porcelain are to a small extent flexible, so carefully insert the edge of a razor blade and part the crack a little. Clean the crack as described above and make sure that the whole piece is thoroughly dry by standing it on a radiator until it is pretty warm. Heat the separate tubes of Aralditc to get them runny and make up a mix, with a little white colouring in it if there are any chips along the crack which need to be filled. Mix the Araldite on a warm surface and keep it warm while working. My own nightstore type electric radiators which have flat tops, are absolutely ideal for this work and I work directly on top of one. This is not recommended by the makers of nightstore radiators but who cares about that !
Prise the crack apart with the razor blade as far as is possible without breaking the piece completely. If the crack runs right to the rim or edge of the piece, slide the edges of the crack apart a little, one up and one down to expose some of the broken edge. Run the adhesive right into the crack, work it in with a finger if necessary, then move away from the radiator and press the edges tightly together. Wipe off any surplus adhesive with methylated spirits, but not that exactly along the crack. Put several pieces of gummed strip across the crack at right-angles on both sides of the piece, and leave the whole thing to dry (bake after an hour if you wish to) for half a day on the top of the radiator. This should set the adhesive perfectly.
ARMS AND ARMOUR
Guns and Pistols
Old firearms arc popular collector’s items, and no olde oake beame type of pub or cafe worth its salt feels fully decorated without weapons on its walls, so good ones are expensive; nevertheless one sometimes comes across old guns and pistols in junk shops and these can be in pretty bad condition. It is usually possible to mend and clean these things and make them look very decorative; by spending money they can be restored to near perfection, and you can even fire them if you dare. For really careful restoration, try to find a picture of a gun like yours or a similar actual weapon in a museum, which you can copy.
As a first step make sure that any gun you buy is not loaded. It is not ridiculous to suggest that an old pistol which has been knocking about for years could be loaded, for it has happened, and even ancient gunpowder will explode violently. Gently insert a wooden rod or dowel into the muzzle and when it will go no further make a pencil mark. Withdraw the rod and lay it alongside the barrel with the pencil mark by the muzzle and the point at which the barrel is blocked can be exactly gauged. The powder must be carefully removed. If you have a shotgun
hi
the cleaning rod wch goes with will it wiprobably have a cap on the end which unscrews to reveal a screw tip. Screw this gently into the charge in the old gun and remove it like a cork. Failing a cleaning rod, an ordinary screw welded to a piece of stiff wire would do just as well. After this the barrel should be washed out with warm water and thoroughly dried.
Unless the gun is really terribly rusted, or contrariwise is in excellent condition, it is probably best to strip it down into its component parts, just as one would when cleaning a modern gun. Normally the lock is removed first by unscrewing it from the stock. First remove the screw which holds the cock (in the flintlock) or hammer (in the percussion lock) and slide off the part. Next unscrew the pivot of the pan cover and the pan cover spring screw and remove tile parts. ‘then unscrew the holding bolts or screws until the lock plates can be removed. (See Fig. i.)
Penetrating oil applied to the screws and left for a while will allow many a stubborn screw to be removed. Do use well-fitting screwdrivers, as if you spoil a screw ]lead by using a wrongly fitting screwdriver it may be impossible to get it out without drilling. The drilling out of screws is extremely tricky and may result in damage to the pistol, so don’t try it unless you must. Expert help may be necessary. One way to loosen obstinate screws is first to place a little lubricating oil round tile head of the screw, and then to touch the head of tine screw for a second or two with the tip of a red-hot poker. This meat causes expansion and contraction to loosen the screw and the oil will penetrate and help with the withdrawal.
Dispiiawlitt,9 a flitalock, arid reassembling (see Fig. r). In order to take the lock to pieces for cleaning or repair the four screws which hold the mainspring, the sear, the scar spring and the bridle, must be half loosened. Then take out the mainspring screw and remove the mainspring. There is a pill at the rear end of the mainspring which engages in the lock plate, and the other end of the mainspring which engages in the toe of the tumbler. Compress the mainspring and it will come away easily. A hand vice is a useful tool for this job. Once tile mainspring is off, the other screws may be removed and die other parts will come off quite easily. Having cleaned all parts with fine files and emery paper or powder, and got rid of all the rust, oil everything well, and cover with Vaseline. Then set about reassembling. lock plate to take the cock on the outside. The scar and the sear spring come next and then the bridle. The square lug on the scar spring fits a slot in the lock plate and holds the spring in position. Compress the mainspring and put it on the lock plate with the holding pin in position, and put the lower end of the spring back over the tumbler toe. Then secure the screw. Without a hand vice, depress the tumbler to the fired position so that the end of the mainspring will go over it. Then put the cock oil and pull it back to the half cocked position so that the tumbler toe comes and compresses the mainspring. The rest of the pieces are put back in the reverse order to removal, the pan cover spring and pan cover going on last.
The barrel of the gun comes off next. This has a metal extension called a tang which runs into the stock. The tang screws are removed, and any retaining bands or pins. Trigger guard, butt cap and ramrod pipes are usually screwed or pinned in place and must be removed with care. If a gun is in bad condition it is likely that the rusty screws and pins are stuck into the wooden stock parts, and too much beef will merely result in breaking off chunks of wood complete with the pins and screws. Gentle tapping and the judicious use of penetrating oil will help. But leave things where they are rather than risk breaking the stock. Expert gunsmiths make their own castings and spare parts, but for those without the necessary tools or ability, castings can be bought, which only need filing to fit. Normans of Framlingham in Suffolk specialise in these parts and have a comprehensive catalogue.
Guns will be more or less rusty, either with ordinary brown rust or that black rust which seems to have eaten right into the metal and looks like black ink stains. When restoring or cleaning any kind of metal, the rule is not to overdo things. Gentle abrasives, gentle cleaners and gentle fingers give the best results. Patience is better than a power tool. Start by applying a mixture of oil and paraffin, or by soaking the metal parts in it. Patent rust removers arc fine if used with care. They should never be left on for a very long time, or they will etch the metal, and will probably dull it, although in this case can always be re- polished. Penetrating oil contains rust remover, so if you have been using this to remove screws, be sure to wipe it all off the metal before leaving the work for any length of time. Clean the inside of the barrel with a wire brush on a rod.
Coll revolver
Draht
ger prawim lock,
Having cleaned off all possible rust, polish die metal work with jeweller’s emery, which is considerably finer than ordinary emery paper and comes in various grades (see Abrasives). Start with a coarse grade and finish with fine grades and you can get a mirror finish. Don’t be too quick to resort to buffing wheels or harsh abrasives; you may make deep scratches or rub off marks or chasings which cannot be replaced. Barrels may have a brown colour which is due to deliberate rusting, so that the barrel would not rust further while the gun was in use. To re-brown a barrel it must first be polished mirror bright and then treated with many successive solutions of a certain acid formula. Gunsmiths guard these formulae closely, and most send their barrels to an acknowledged expert to have the job done. It costs several pounds and would probably not be worth your while, simply to restore a not very valuable piece of junk.
Blue barrels were originally coloured by a heat process. Blueing is equally an expert’s job which takes time and experience, although solutions can be bought which enable the amateur to blue barrels quite effectively.
Clean brass parts, trigger guards, ramrod pipes, butt caps, etc. with ordinary metal polish. If these are missing new ones can be bought (see above) and fitted by filing.
Having achieved the polish and colour you want, the next thing is to maintain it. Be very careful not to handle the metal parts of your gun. after its final polish, as sweaty
fingers leave a deposit which causes spots of rust. (This
applies to ametal work.) A piece of wood carefully
jammed in the muzzle will make a temporary handle while applying a final finish to the gun. Wipe over the metal parts with a very thin layer of oil; or if you don’t like this, try wiping with aduster which is impregnated with silicone—these can be bought for dusting furniture in any hardware store. Some people like to lacquer things on the principle that lacquering reduces cleaning to ‘iaminimum.Un- less lacquer is of extremely good quality, it will darken in time and altogether spoil the look of the job. (See Lacquer.)
The wooden stocks or butts are another matter, and often need a lot of repair. The stock may be completely split. Modern impact adhesives, such as Evo-stik, make a strong join very easy, but it is best to make sure that they do fit accurately, as with impact adhesives once the two faces of a
join are put together they must remain if a good join is to be made. If the stock is chipped or if there is a piece missing, you are going to have to find a piece of more or less matching wood to replace it. Clean the old stock first with fine steel wool and linseed oil. Rub away until the dirt and any old varnish has gone, then you will be able to see the graiui and colour of the wood. Finding the right piece of wood may be difficult. A friendly furniture restorer is about the most likely mail to help—you will only need a small piece anyway. Whittle the new wood to fit with a sharp knife and fine sandpaper. If you are an expert wood- carver and have die tools, making a matching piece should be no problem. Remember, having bonded new and old, that it may be necessary to bore small holes for the pins or screws to take the metal parts when the pistol is reassembled and this should be done with care. When the bond is set, rub the whole stock well with linseed before reassembling the gun.
Shallow dents in wooden gun stocks can sometimes be reduced by steaming. Soak a piece of thick cloth in hot water and put it over the dent and then hold a hot iron on the cloth and get up a good head of steam; this swells the wood and reduces the dents a little, but as the wood dries right out they will probably reappear to some degree.
Gunstocks arc often attacked by woodworm and if this has happened, treat the stock with all anti-woodworm dressing such as Rentokil. If the stock is badly honey- combed, inject syntheticresin into the holes with a hypodermic syringe or even soak it in a thin mix to stiffen the whole thing.
Burr walnut (see Woods) is most commonly used for gun stocks and is mainly imported. You would probably have to buy a new stock blank through the trade and shape it to fit, if a whole new stock is required.
Of course if you can get hold of several pistols all more or less alike, you can make up composite restorations using sound parts from each. What you will have at the finish is a fake, not a restoration, but if it is just for decoration, then it doesn’t really matter, and only an expert will be able to tell that it isn’t the genuine article!
The periodical Guns Review contains much interesting information about antique firearms.
Swords
Swords turn up in junk shops in odd lots with old hickory shafted golf clubs, broken walking sticks and elderly umbrellas, and are usually a relic of somebody’s great grandfather’s service in the cavalry. The services still use dress swords and ceremonial swords, and these, being expensive items, get handed on and do not appear in junk shops. Valuable old swords are real collector’s items and you are unlikely to be trying to restore one of these. However, any old sword can look quite fine once it has been cleaned and polished. Knives and daggers and bayonets come into the same category and are perhaps more common in junk shops. Very often the scabbard, particularly if it is an Oriental one, is as attractive as the weapon itself and warrants as much care as the blade.
As with the restoration and cleaning of any kind of metal object, care is needed. Too violent attempts at rust removal may remove interesting marks or engraving or inlay, and half the fun of cleaning up these things is in what may come to light underneath. A sword, like a gun, can be dismantled into its component parts, and if this can be done without breaking the weapon or damaging it, it is far better to take it apart for cleaning. Blades were often made somewhere other than the hilts or sheaths, and the whole assembled by sword-smiths before sale. Parts got broken and were replaced, and a sword or a dagger can be a composite bearing different makers’ marks and still be quite genuine. If you find a sheathed sword in a junk shop, take it carefully out of the sheath holding the whole thing pointed downward. Be especially careful with knives and daggers for an old scabbard can split as you take out the weapon which may still be razor sharp.
To take a sword apart (see Fig. 3) first check the button at the top of the hilt. The tang, or top end of the blade, passes right up through the Ht and the pommel at the top, and is then burred over the button to hold the whole thing together. File off the overlap and slide the blade from the hilt; but it may not come out that easily. Later swords may have a screw-iii button. Grip the blade in a vice, near the top, but make sure the vice is padded, or the sword well wrapped, so that it will not be marked by the vice. Using a piece of hard wood as a punch, tap the base of the pommel upwards away from the grip, working round and round it till it loosens and the hilt begins to slide off the blade; but do be careful not to damage anything. Best leave well alone if there is no movement at all. Penetrating oil may help, if you can get some to run between the tang of the blade and the hilt. If the sword has only a small pommel, tap the hilt round the shells, at the bottom. Once again, be very careful for it is terribly easy to break castings.
Now the blade and the hilt are separate and can be coped with on their merits. If the grip is wooden and covered with leather, it may be split, and you will have to carve yourself a new grip using the old one as a pattern. Beech and walnut are tile most common woods, but any wood could be used to remake a grip which is to be covered—after all the sword is not going to be used in battle. If the grip is leather-covered, and the leather is sound, give it a good dose of leather dressing. There are various proprietary dressings and the same one can be used on a leather sheath. Some dressings give a long-lasting finish, others need more frequent renewing (see Leather Dressings).
A new leather grip cover can be made quite easily by cutting out a piece from any suitable leather. Clean off all the old leather and make the grip smooth and clean. Then very carefully pare or bevel the edges of the new leather grip so that they fit round the handle without a ridge where the join conics. Soak the leather and put it on the grip, smoothing it to fit. Then bind it on to dry. Rubber bands may leave grooves in the leather, so some kind of wide tape or bandage just to hold it in position while it dries is better. When the leather is quite dry, remove the binding, and, very carefully, the leather piece which should by now be exactly the right shape and fit. Using an adhesive, such as Evo-stik which will not stain the leather, stick it firmly to the wooden grip. Very often lints are wholly or partly bound with brass wire. If this has to be replaced, two strands of brim piano wire or picture wire, twisted together, make a good job. The actual binding is not so easy as the ends of the wire have to be neatly tucked in.
The cleaning of metal hilts andblades must be care- fully done. Brass and silver hilts will probably conic up well with ordinary metal polishes and some elbow grease, but steel hilts will need rubbing with abrasive. Make up various pads and sticks to help with the rubbing down,
well
checking that the stick is wepadded with foam rubber under the emery paper; this makes it easier to get into difficult corners. Blades which have inlay should be treated very gently, as any rough treatment will bring it off. Soap and water and a soft cloth for drying are die best; certainly it is dangerous to use strong metal polishes or rust removing preparations. Clean plain blades and steel hilts with oil and paraffin mixture to remove loose rust, and then wash with strong detergent to get rid of all grease. Clean very greasy metal with carbon tetrachloride. Then wipe rust remover on the metal and remove it after a few minutes. You will get some idea of how much rust is going to shift, and can repeat the treatment until the metal is clean. The big danger is that rust remover, if left too long, will work unevenly and will start to etch the metal, and you will end up with a pitted surface. Oriental swords are very often meant to have a dull finish, and after a wipe over with rust remover, all they will need is a polish with a soft cloth, whereas Western steel is worked over with emery until it has a mirror finish. Don’t get fingerprints on to the polished metal or they will form rust spots in time. Rub the finished metal over with a light film of oil, or use a silicone-impregnated duster or silicone furniture polish, sparingly, on a soft cloth. Lacquer, if used, must be of high quality, or it will darken in time and have to be removed. Lacquer is really a lazy and not wholly satisfactory way of finishing polished metals (see Lacquer).
If metal parts of the hilt, quillons, shell guards etc., are broken or damaged, it may be possible to braze carefully shaped new parts into place, but this does seem to me to be a job for the expert as it requires special tools and a knowledge of technique.
If the top of the tang was filed off to free the blade, hammer out the tang a little so that there is something to burr over again on replacement. Be very careful, and hammer gently with the tang laid flat on a block. Reassemble hilt and blade and tap it into position tapping the pommel well home. Use a small mallet or a piece of wood, not a metal hammer. Burr over the top of the tang with a punch and file it smooth and neat.
If your sword or dagger has a metal scabbard, treat it in the same way as the blade, cleaning with great care if it has any engraving or inlay. If it is plain, wipe it with rust remover and rub with abrasive, and finish it with a silicone wipe.
Damaged leather scabbards take some mending. If the stitching has gone, it may be possible to restitch it, but often the holes have broken out and the leather is dry and dead anyway and won’t hold stitches. Just stick the edges together as neatly as you can with adhesive.
If the scabbard is broken, insert a strip of cardboard or veneer or plastic to support it. If leather is in good condition all it needs is a wipe with ordinary leather dressing. Sonic scabbards have been stained and polished or boned, these are best retouched and polished with ordinary leather polish.
Old pieces of armour, even complete suits picked up iii very bad condition, can be completely cleaned and done up. The methods used for cleaning sword blades, guns etc. arc suitable for armour. Museums use a phosphoric acid cleaner known as Deoxidise.
I know of someone who bought a terribly rusty old suit of armour for C20, without knowing anything about it, and cleaned and restored it and sold it for 0300. I suppose the basic cost of 4zo puts it outside the category of junk, but it is the kind of profit one likes to dream about.
Burnishing. Any cavalry mark will tell you that the only way to get swords, cuirasses, spurs, bits irons etc. chromium bright is to burnish diem. They are first cleaned with metal polish and then burnished. A burnisher is a leather pad with small steel rings like chain mail sewn to it, arid the object to be burnished is rubbed very hard with this pad. The metal will come to chromium brightness if you use enough elbow grease. The object is then greased very lightly, or lacquered to preserve the shine; but before doing this, small objects can be kept dry and bright in a bag of bran.
By the way, the shoulder pieces of a trooper’s dress uniform, which look like pieces of chain mail, are in fact ornamental burnishers.
Bits, irons and spurs are ornamental enough to become collectors’ items, and they should be burnished as described, or by being put into a canvas bag with a handful of ball-bearings and swung around for a bit. It is air old trick to burnish a curb chain by folding it inside a big duster or piece of cloth, and then, holding both ends tightly, to swing it about with a circular motion.
The Germans concentrated their armour from the start in special armoured divisions comprising a balanced force of tanks, artillery, infantry, engineers, and administrative services. No consideration was given to the idea behind the French and British ‘infantry’ tanks and the doctrines associated with them. The tanks, supported by their own artillery and infantry, were to operate as a concentrated strategic force directed against the enemy’s weakest spots and well ahead of the main, slower, infantry army.
This tank army, trained as a team, consisting of ten armoured divisions by May 9, 1940, contained at all levels a wealth of experience. Many of its officers and men were members of tank units which fought on Franco’s side in the Spanish Civil War. Here they gained battle practice: they tested new techniques and the mechanical capabilities of their machines; and they saw the fate that befell tank forces that were put into battle dispersed in ‘penny packets’. Moreover, intensive peacetime exercises in Germany had been supplemented by the bloodless occupations of Austria in 1938 and Czechoslovakia in 1939. In rapid, long-distance thrusts through these countries, the armoured forces taught themselves essential administrative lessons without having actually to engage in combat.
In September 1939, when the fighting began, the administration worked well and the armoured divisions outfought the old-fashioned Polish army in a matter of days, showing that the quality of the highly specialised, mechanised forces was master of the quantity mustered by the larger, traditional conscript armies. It also confirmed what had been long understood: that the air arm, working in close cooperation with tanks, conferred a powerful element of heavy fire-support on forces operating deep in the enemy rear. The aircraft were in fact a substitute for heavy artillery.
Singers without song
Thus on May 9, 1940, the relative overall condition of the opposing armoured forces can be summarised as follows. The French, saddled with a technique that was 20 years out of date, and with machines operated by men who lacked experience of the pace and scope of modern battle conditions, were partnered by the British, whose techniques were far more up-to-date, but who were attempting to practise them with too few machines, and with a number of officers and men who had not yet had time to grasp the significance of their new role. Indeed, it was this lack of experience that most seriously bedevilled the fighting quality of the Allies. Their armoured formations, either through reasons of policy, doctrine, or lack of machines, had not practised together. Nor was there close co-operation with the air arm in the forefront of the land battle. So they were in fact singers without a song.
Fatally linked with their limited use of tanks was the failure of the Allied command to understand and make adequate strategic preparations to defeat the German attacks when they eventually came. There was a belief, sincerely held, despite warnings from men of practical experience, that some terrains were naturally tank-proof and others could be made secure by the erection of concrete and steel fortifications. It was thought that mechanised armies would not be able to pass through the narrow lanes, forests, and valleys of the Ardennes; that the Maginot Line would be impenetrable, and that the extensions of the Maginot Line along the Belgian frontier, certain inundations, and large built-up areas would also be serious obstacles to tank action.
Therefore the Allies made no elaborate plans for tank counterthrusts in the localities they had classified as tank-proof. The best, mobile armoured portions of the French army were not deployed in a manner permitting them to launch an immediate, concentrated counterstroke —even if their doctrine had envisaged such action. As we have seen, no such doctrine existed and as a result it was quite conceivable —even probable—that the light mechanised divisions and the new tank divisions could be flung in piecemeal (and therefore outnumbered) against superior enemy formations.
Their opponents, the Germans, lacked neither doctrine, equipment, training, nor experience. They were masters of a new war-winning technique that brought speed and mobility to the battlefield. By a combination of speed, thrust, and shock action they could bring a completely new momentum to the battle. The impact of the German armoured divisions could not be compared with that of the basically cavalry- and infantry-oriented methods of the Allies: they had in fact — with their range and striking power —introduced a new dimension to warfare.
Types of tank
Yet inevitably the balance of material was in favour of the Allies, who had more tanks than the Germans and many that were technically superior. In their ten armoured divisions the Germans had only 627 of the good Mark III and IV tanks, armed respectively with a 37-mm and a 75-mm gun, and protected by armour not more than 30-mm in thickness. The remaining 2,060 tanks were lightly armoured machines, mostly armed only with a 20-mm gun — although 381 of these were the sound Czech light T-38, equipped with a 37-mm gun. In addition to the 2,690 tanks with the armoured divisions, there were some 800 machines, mostly light ones, in reserve.
Against this array the French fielded about 3,000 machines, of which 500 were in units in the course of formation, plus older reserve machines. Of these 3,000 tanks, 1,292 were with the light mechanised divisions and the new tank divisions; the remainder were split up among the infantry armies. To this total should be added the British. On May 9 they had in France
210 light tanks in the light armoured regiments, and 100 ‘1′ tanks in the lst Army Tank Brigade. A further 174 light tanks and 156 of the new cruisers, belonging to the Armoured Division, were ready to cross the Channel as the battle started. Thus the Allies could oppose 3,000 German tanks with something like 3,600 of their own — if they chose.
On balance, the quality of the machines possessed by the two sides was about equal. The best French tank, the Char B, mounted the excellent 47-mm gun in a fully rotating turret and had a 75-mm gun mounted in the hull. The 20-ton Somua had a 47-mm gun, too, and was fast. The armour of these tanks was from 40 to 60 mm thick, compared with the best German armour of 30 mm. There were 800 of these new machines and even the older ones compared well with the German lighter vehicles. The 384 light British tanks were certain to be severely outclassed in a stand-up fight, because their guns could not penetrate armour, although their high speed and small size might serve them well when engaged on reconnaissance. But the 100 infantry tanks, of which 23 were the new Matilda, were covered by immensely thick armour (up to 70 mm) and quite safe from the fire of the German tank guns. And the 2-pounder gun, mounted in the thinner cruisers of the Armoured Division and also on the Matilda, was a weapon capable of penetrating any of the German machines at battle ranges.
But while the German and British machines (with one exception) were designed with two- or three-man turrets, the French machines had a single man in the turret confronted with the difficult task of commanding the vehicle, loading and firing the gun, and sometimes controlling the tactics of sub-units. The single British exception was the Mark I infantry tank, and this too presented terrible problems of combat efficiency and command.
This technical factor meant that the German and most of the British crews would be able to fight as teams within the all-embracing organisation of the armoured formations to which they belonged—but would also give the Germans an important advantage when their tank formations clashed with the French. This would make up for the fact that the majority of their tanks were vulnerable to the enemy tank guns, while their own guns would not penetrate the armour of a large proportion of the Allied tanks.
Leadership
The importance of personal command and direction is far more apparent to the fighting man in a climate of military opinion that insists that the generals should remain in the fore-front of the battle, in close touch with the leading tanks both visually and by radio. The Germans practised this method more than the Allies. The French kept their command posts further to the rear in accordance with the practice of 1918, and in any case did not possess a control system suited to high-speed combat. This fact, when combined with the separation of the tank-crew commander from the rest of his crew, would be liable to foster a drop in morale among the French tank units (there is evidence to support this —noted by British tank crews working alongside the French later in the campaign). It was clear, they said, that when faced by German tanks the French crews became cautious and were almost paralysed; and this exaggerated respect for the enemy was a result of the drubbing they had received in their first encounters with the German tanks. Even if the balance of morale between the contestants was equal on May 9, a week later the defects in organisation, leadership, and tactics had swung the scales irrevocably in favour of the Germans.
The overriding superiority of the Germans over the Allies was inherent in their intention to make use of well co-ordinated, massed, all-arms formations, launched into battle at the critical points, commanded by inspired men of vision and determination. Men of the stamp of Guderian and Reinhardt led the armoured corps from the van of the battle (with Rommel leading one of the divisions) — and this wealth of talent could not fail to overwhelm lesser men with old-fashioned ideas. For on the Allied side, none of the generals of 1940 had
• deep knowledge of armoured warfare; with
• startling lack of foresight, those men who had made a study of the subject had been distributed to positions where their talents lay unused. Martel commanded an infantry division; Broad, Pile, and Lindsay had been sent—some say deliberately—to posts unconnected with armoured warfare; and Hobart had been removed from the Active List, though he was ultimately to be recalled. De Gaulle was only just in the process of assembling a brand new and totally inexperienced tank division.
Let it be admitted that men such as these were not easy to live with. They had learned to be ruthless in the face of long-established tradition, that out-dated rules must be broken whatever the personal and immediate consequences, and that these circumstances applied in all armies. Men insufficiently imbued with spirit failed in the face of military ‘vested interests’; those who stood up to them but were unblessed by fortune were removed—as Hobart was; those who fought, and were lucky, followed their stars to success in war in the forefront of the armoured battle.
In 1940, it was the Germans whose spirit and good fortune had combined — and so they dominated. Most of the French armoured commanders were ineffective, and the grossly outnumbered British tank men could not, except on one outstanding occasion, make a decisive contribution.
In numbers the Allies were superior to the Germans; in quality of equipment they were, on balance, about equal; in strategic and tactical application, they were markedly inferior.
The sheer superiority of German armoured technique ensured the certainty of their victory before the frontiers were crossed.
